Pipe Sizing
Friction Factor
Fluid flowing through pipes experiences resistance due to viscosity, turbulence and roughness of the pipe surface. The Darcy-Weisbach Equation (1) is commonly used for the analysis of steady-state, Newtonian-fluid flow inside pipes. It summarizes the relations between frictional head loss, fluid properties, pipe geometry and discharge.
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In turbulent flow (Re > 4,000), f depends upon Reynolds number and pipe roughness.
Hydraulically smooth pipes. In this case, the friction factor is solely a function of Re. For the determination of friction factor, Von Kármán and Prandtl developed Equation (3).
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This correlation must be solved by iterative procedures, but simpler correlations given by Colebrook and Blasius are written as Equations (4) and (5), respectively.
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Commercial pipe. In this case, f is governed by both Re and relative roughness, expressed as ε / D. The Colebrook-White’s Equation (6) is used to calculate f .
As this equation requires trial-and-error solution, Altshul has developed Equation (7), a computationally simpler choice.
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Pressure Drop
To determine pressure drop, discharge and diameter must be known. Hydraulically smooth pipes. Using Equation (1) and the friction factor correlation for smooth pipe, Equation (8) is found.
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Commercial pipes. Using Equation (1) and the friction factor correlation for smooth pipe, Equation (9) is found.
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Discharge
To determine discharge, pressure drop and diameter must be known. Hydraulically smooth pipes. Equations (1) and (3) allow us to find an expression for the discharge of a smooth pipe.
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Commercial pipes. Equations (1) and (6) allow us to find an expression for the discharge of a commercial pipe.
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Pipe Diameter
Commercial pipes. Determining the diameter of a rough pipe requires the use of Gu, the dynamic roughness.
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Manipulating Equation (7) to reflect Gu and substituting into the expression for pipe diameter gives Equation (17), commercial pipe diameter. Several design parameters can be condensed into a constant, named λ.
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Here, we see that even for very rough pipe (ε/ D = 0.01, Re = 10 8), the diameter estimate will be
only about five thirds of that for smooth pipe.
only about five thirds of that for smooth pipe.
Graphical Sizing Method
To avoid lengthy calculations, a graphical method can be used to approximate pipe diameter. Dividing Equation (17) by Equation (18), we get the diameter multiplier, Ψ.
A graphical method using Ψ can help to quickly estimate the degree of roughness the chosen pipe can withstand.
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